Engineered Ceramic
Desgin service for ceranic lining system.
Pre-installation service supplied for different elbow, cone, hopper,..etc Engineered Ceramic is dedicated to providing comprehensive wear protection solutions for industrial clients. We supply detailed engineered ceramic drawings and professional installation introductions, helping clients simplify the installation process and ensure correct and efficient assembly. We also offer professional design services for ceramic lining systems, tailoring scientific and practical solutions according to clients’ specific equipment and working conditions. In addition, we provide pre-installation services for various components, including elbows, cones, hoppers, and other irregular parts, ensuring smooth on-site installation, reducing shutdown time, and maximizing the operational efficiency of clients’ equipment. Our one-stop service system covers design, pre-installation, and installation guidance, bringing convenience and cost-saving benefits to wholesale purchasers.
Engineered ceramic offers excellent impact resistance, with tailored approach, Tecera customizes each engineered ceramic lining to perfectly match the requirements of your machinery. By designing ceramic fitting linier based on your equipment parts, ensure the customized ceramic liner, ceramic lining system are precisely tailored to enhance the performance and reliability of your material handling equipment.
Core Product Advantages
Our alumina ceramic lining series outperforms traditional steel, rubber and plastic liners, delivering reliable long-term protection for high-wear industrial equipment with the following superior performance:
Excellent High Temperature Resistance: Stable physical and chemical properties at up to 1600°C, no deformation, aging or failure in high-temperature production environments, suitable for high-heat industrial working conditions.
Superior Abrasion & Corrosion Resistance: High-density alumina material resists material scouring, particle abrasion and medium corrosion, avoiding equipment wear and leakage caused by long-term material handling.
High Hardness & Strong Impact Resistance: Featuring Mohs 9 ultra-high hardness and optimized fracture toughness, the liners resist chipping and cracking under strong material impact, adapting to heavy-duty impact working scenarios.
Full Customization Compatibility: More than 3000 optional sizes and shapes, supporting personalized customization for all types of special-shaped equipment, fully covering diverse industrial anti-wear solution needs.
Advantage
1, High temperature resistance of ceramic liner system
2, Superior abrasion and corrosion resistance of engineered ceramic
3, Super impact resistance and high hardness of high alumina ceramic
4, Various sizes and shapes can be applied in all kinds industrial abrasion solution field.
Performance Index
|
Products |
TW92 ® |
TW95 ® |
TW97 ® |
TW99® |
|
Alumina Content (%) |
≥92 |
≥95 |
≥97 |
≥99 |
|
Moh's Hardness (Mohs) |
9 |
9 |
9 |
9 |
|
Rate of Water Absorption(%) |
≤0.01 |
≤0.01 |
≤0.01 |
≤0.01 |
|
Fracture Toughness(n/mm) |
40 |
42 |
44 |
48 |
|
Bending Strength (Mpa) |
255 |
275 |
285 |
300 |
|
Bulk Density (g/cm3) |
≥3.63 |
≥3.68 |
≥3.73 |
≥3.83 |
Remark: More than 3000 sizes and shapes are available upon customer requests.
Key benefits
Our range of alumina ceramic liners and wear-resistant ceramic coatings provides superior protection against abrasion, impact, and corrosion in demanding industrial environments. Products like the hexagon ceramic liner, ceramic hex mat, and ceramic hex plate are engineered for easy installation and long service life, ideal for chutes, hoppers, and pipelines subject to heavy wear.
For versatile surface protection, we offer alumina mosaic sheets and square ceramic liners, available in standard or custom sizes. These ceramic sheet liners combine high hardnesswith chemical resistance, making them perfect for mining, cement, and power plants. The ceramic hex tile and hex mat lining systems feature interlocking designs for seamless coverage, reducing downtime during maintenance.
For applications requiring adhesion flexibility, our epoxy-backed tile and epoxy-bonded tile options ensure secure attachment to metal substrates, even in high-vibration areas. The ceramic wear sheet and ceramic hex wear liner variants provide additional thickness options for extreme abrasion conditions.
All products, including alumina square ceramic tiles and ceramic hex sheets, are manufactured from 92%-99% pure alumina, ensuring consistent performance in temperatures up to 1,600°C. Whether you need modular hex ceramic liners for quick replacement or large ceramic sheet liners for structural protection, our solutions extend equipment lifespan while cutting maintenance costs.
Packaging
In carton box or PP-bag , packed in fumigated wooden pallet with net weight 20-25MT/20'FCL.
Company Advantages
See Why We Stand Out
①For over a quarter of a century, we have been researching and producing wear-resistant ceramics.
②Our company has 3 automatic production lines, enabling us to manufacture than 30,000 MT of wear-resistant ceramics annually.
③The facility has a footprint of than 30,000 square meters and a worldwide staff of 300.
④Company with ISO9001 and ISO 14001 Certification.
⑤Leverage our experienced engineering team's expertise to obtain wear resistance services designed for your unique working conditions.
Quotation and Shipping
①Competitive charges - Direct from factory to customer, backed by strong factory capabilities and a genuine desire for collaboration.
②Tecera provides versatile trading Approaches, supporting conditions like FOB, CIF, EXW, CPT, and FCA.
③Benefit from our rich export experience, spanning over 30 countries. Our trusted, long-term partnerships with shipping agencies ensure a seamless and cooperative process dedicated to you.
④ Solid packaging – employing palletizing and stretch wrapping to assure transport safety.
Quality Control and Certification
①To ensure qualification, every batch of ceramic tile liners is subjected to a strict quality control system.
②Advanced manufacturing technology: Production tools updated to reflect current standards, increasing output.
③Our company's factory has received ISO 9001, SGS, and CE certifications for quality assurance.
Hot Tags: engineered ceramic, China engineered ceramic manufacturers, suppliers, factory, ceramic lined pipe, ceramic embeded rubber liner, rubber ceramic tile, vulcanized ceramic panel, hex wear plate, pre fabricated ceramic liner
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